Magnetic Particle Inspection "MAGNATRON"
Magnetic particle inspection materials
MAGNATRON gives a good contrast of any defects against the background and has high sensitivity. The desired one can be selected out of abundant types. And also, BLENDEX and MAGNATRON OIL can suspend magnetic particles very well.
Magnetic particles
Fluorescent magnetic particles
Fluorescent magnetic particles show brilliant fluorescent under black light. Even a lower concentration of suspension, 1g/liter, achieves higher sensitivity.
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| TYPE | Application | PARTICLE SIZE(μm) | RECOMMENDED CONCENTRATION(g/l) | VOLUME OF SETTLED PARTICLES(ml) | Applicable Standards |
|---|---|---|---|---|---|
| SY-6000 | Raw materials | 5-30 | 0.5-2.0 | 0.04-0.12 | |
| SY-7000 | General inspection | 5-20 | 0.3-2.0 | 0.02-0.12 | |
| SY-7000S | General or semi-precision inspection | 1-15 | 0.3-2.0 | 0.04-0.21 | |
| SY-7500 | Semi-precision inspection | 2-5 | 0.3-2.0 | 0.03-0.20 | AMS3044,AMS 3045 ,ASME B&PV Code, Sec.V,JIS Z 2320-2(only Aerosol), JIS G0565,ASTM E3024,ASTM E 1444 |
| SY-8000 | Welded parts Machined parts Rolled materials Casting and forging |
Less than 3 | 0.1-2.0 | 0.02-0.50 | AMS3044,AMS 3045 ,ASME B&PV Code, Sec.V,JIS Z 2320-2, JIS G0565,ASTM E3024,ASTM E 1444 |
| SY-8000A/1 | Aircraft parts Precision castings and forgings |
Less than 3 | 0.1-2.0 | 0.02-0.50 | AMS3044,ASME B&PV Code, Sec.V,JIS Z 2320-2, JIS G0565,ASTM E3024,ASTM E 1444 |
| SY-25 | Welds Machined parts Rolled materials Cast and forged products |
4-21 | 0.5-2.0 | 0.03-0.20 | ISO9934 (Water dispersion only),ASME B&PV Code, Sec.V,JIS Z 2320-2, |
| SY-35 | Welds Machined parts Rolled materials Cast and forged products |
4-19 | 0.5-2.0 | 0.03-0.20 | ISO9934 (Water dispersion only),ASME B&PV Code, Sec.V,JIS Z 2320-2, |
| SY-45 | Welds Machined parts Rolled materials Cast and forged products |
3-15 | 0.5-2.0 | 0.03-0.20 | ISO9934 (Water dispersion only),ASME B&PV Code, Sec.V,JIS Z 2320-2, |
HIGH Brightness TYPE
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| TYPE | Application | PARTICLE SIZE(μm) | RECOMMENDED CONCENTRATION(g/l) | VOLUME OF SETTLED PARTICLES(ml) |
|---|---|---|---|---|
| SY-6000Br | General inspection | 1-15 | 0.3-2.0 | 0.03-0.20 |
| SY-8500 | Precision inspection | 1-7 | 0.1-2.0 | 0.02-0.32 |
Concentration Fluorescent Magnetic Particle
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| TYPE | Application | PARTICLE SIZE(μm) | RECOMMENDED CONCENTRATION(g/l) | VOLUME OF SETTLED PARTICLES(ml) 1.0g /l on the centrifuge tube |
|---|---|---|---|---|
| SY-25WD | General inspection | 4-21 | 0.5-2.0g/l(400- 100 times dilution) | 0.10 ml |
| SY-35WD | General /Semi-precision inspction | 4-19 | 0.12ml | |
| SY-45WD | Semi-precision inspction | 3-15 | 0.12ml | |
| SY-75WD | Semi-precision inspction | 2-5 | 0.13ml |
Premixed Fluorescent magnetic particle type
Premixed fluorescent magnetic particles with conditioning powder. Simply by putting a predefined amount of particles into water and stirring, the solution can be easily prepared. Two types are provided: SY-7500WS-3.
| TYPE | Application | PARTICLE SIZE(μm) | RECOMMENDED CONCENTRATION(g/l) | VOLUME OF SETTLED PARTICLES(ml) |
|---|---|---|---|---|
| SY-7500WS-3 | Semi-precision inspction | 2-5 | 0.5-2.0 | 0.25(2.0g/L) |
Aerosol type
Aerosol cans in which a correct amount of fluorescent magnetic particle is suspended in an oil. Simply spraying detects any defects quickly. Three types of particles are provided: SY-7500, SY-7500Special,SY-8000, and SY-8000XB. In addition, Water-based SY-8000W is offered.
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Non-fluorescent magnetic particles
Wet type
Select any type considering color, contrast against the background, and conditions to be used. This type is used for observing under white light.
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| COLOR | TYPE | COLOR TONE | Application | PARTICLE SIZE(μm) | RECOMMENDED CONCENTRATION(g/l) | VOLUME OF SETTLED PARTICLES(ml) |
|---|---|---|---|---|---|---|
| Red | MA-30 | Reddish Brown | General inspection | 5-30 | 10-20 | 0.55-1.10 |
| Black | MK-10 | Black | Precision inspection | Less than 3 | 2-10 | 0.95-5.00 |
| Black | MK-15 | Black | Precision inspection | 2-5 | 2-20 | 0.15-1.40 |
| White | MS-30 | Gray | General inspection | 5-30 | 10-20 | 0.70-1.40 |
Aerosol type
Aerosol cans in which a correct amount of Black magnetic particle MK-15 is suspended in an oil.
Dry type
The dry type is used by spraying with air on the surfaces of the tested objects. Apply this type to the dried surface.
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| COLOR | TYPE | COLOR TONE | PARTICLE SIZE(μm) |
|---|---|---|---|
| Red | MA-100 | Reddish Brown | 5-50 |
| MA-200 | Reddish Brown | 5-30 | |
| MA-100B | Reddish Brown | 40-100 | |
| Black | MK-300 | Black | 30-50 |
| White | MS-200 | Gray | 5-50 |
| MS-300 | Gray | 5-40 | |
| MS-400 | Gray | 5-30 | |
| MS-300M | Gray | 40-100 |
Remarks: High-temperature white magnetic particle MS-200H.........Designed specially for up to 500℃ tested objects.
Container
Magnetic particles-1kg Can, 5kg can
Conditioners, Rust preventives-3.8 L Can, 18 L Can
MAGNATRON OIL-18 L Can
Water conditioner
Blendex
To use magnetic particles in water, any conditioner should be applied. Be sure to prepare particles and the conditioner, Blendex, into a paste form before putting into water.
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| TYPE | APPEARANCE | RECOMMENDED CONCENTRATION | FEATURES |
|---|---|---|---|
| Blendex-B | Light milky white, viscous liquid | 0.5-2.0% to water | Regular type, Well suspended. |
| Blendex-D | Non-foaming, use when bubbles foaming during circulation of magnetic particle solutions. | ||
| Blendex-RH | 3-5% to water | Strong rust-prevention. Can paint directly the parts without cleaning after inspection. |
MAGNATRON OIL(Oil for particle suspension)
Use this oil product instead of kerosine to suspend magnetic particles in oil. Due to its flash point of above 94℃, it is less flammable than kerosine at normal temperature and even odorless.
Resmine(Antirust )
Adding this rust preventive product to a magnetic particle water solution prevents the tested objects from rusting for several days after inspection. (Adjust the amount depending on your requirement.)
Resmine・・・・・Used for general steel materials. Add 1-5% to magnetic particle suspension.
Resmine-C・・・Suitable for casting materials. Add 0.5-5% to magnetic particle suspension.